Mike Holt Business Newlsetter Series
Mike Holt
Estimating is a skill that can make or break a career or company. Understanding the estimating and bidding processes is essential for your business to remain profitable.

This is newsletter #19 in the series. If you have missed prior newsletters, and are enjoying the series, we encourage you to take advantage of the discount offer for the complete Electrical Estimating Program. Click on the coupon at the bottom of this page.

Adjusting Labor Units for Working Conditions

You might be wondering, “If I adjust my labor units to account for these variable factors, how will I ever get a job?” Here's the thing: if you choose not to apply any of these labor-unit adjustments for fear that your price will be too high, and you get the job, you will really be in trouble. It's better to not get a job that is priced correctly than to get a job and just break even, or worse yet, lose money. The following are some final considerations when adjusting labor units.

Repetition Factor
When you perform the same function over and over again, you complete the task a little faster than the previous time which can significantly improve your labor productivity. Consider the following labor adjustments if you have any repetitive work:

Repetitive Labor-Unit Adjustments
1 to 2 Repeats 0%
3 to 5 Repeats - 15%
6 to 10 Repeats - 25%
11 to 15 Repeats - 35%

Restrictive Working Conditions
Sometimes, due to an accelerated schedule, you will have multiple trades working together in the same room or space (stacking). This forces the trades to work around each other, often resulting in conflict and decreased labor productivity.

Author’s Comment: The NECA research report, Factors Affecting Labor Productivity of Electrical Contractors has a section about the stacking of trades.

Schedule
The construction schedule must be taken into consideration when you prepare the estimate. Labor units in all manuals are based on the fact that the job will be properly staffed with sufficient qualified persons, using proper tools, who are properly supervised on a project of normal duration. In addition, labor units are based on the fact that the job will be run in an efficient manner where the employees work no more than 8 hours per day.

When the project follows an abnormal project progress schedule, abnormal project completion date, or when the project progress schedule is substantially revised, there is a loss of productivity. The magnitude of the productivity loss is related to the circumstances of the particular project involved.

Extended-duration jobs resulting from delays due to factors such as weather or poor job management can cause a reduction in labor productivity and an increase in careless mistakes.

Author’s Comment: NECAnet.org has a research report entitled Normal Project Duration.

Accelerated. A job that is projected to run on an accelerated schedule requires the electrical contractor to have more manpower on-site than would be typical. This applies not only to the electrical contractor but also to the other trades. This can result in the contractor needing to hire “temporary” staff that might not be as well-trained or motivated to produce as the “permanent” staff.

An accelerated production schedule can cause havoc in scheduling material and tools to be on-site when needed and the impact on labor productivity must be taken into consideration when too many workers are in the same area at the same time. Do not forget to consider the negative effects of in-creased supervision pressure and the possible poor productivity of temporary staff.

There is no specific labor adjustment factor for an accelerated schedule, but you should consider its effect on your labor productivity.

Example: What is the crew size for a six-week project that has estimated labor of 1,200 hours?
Crew Size = Total Hours/Number of Weeks/40 hours per week
Crew Size = 1,200 hours/six weeks/40 hours
Crew Size = Five electricians.
If you accelerate the schedule to three weeks, you will need twice as many electricians, and your labor productivity will likely decrease resulting in an increase in labor cost for the job. You may also have to include overtime to meet the compressed scheduling.

Author’s Comment: NECAnet.org has a research report entitled Project Peak Workforce Report.

Shift Work
When scheduling shift work, take into consideration the lifestyles of your employees. Generally, single employees without parental responsibility prefer to work the second shift (3 p.m. to 11 p.m.), whereas married employees given the choice between second or third shifts, prefer the third shift (11 p.m. to 7 a.m.). But check with each employee and see what they prefer and, where possible, try to accom-modate them.

Shift Work Labor Adjustments

 

Overall Single Married
Second Shift 20 to 25% 15 to 20% 25 to 30%
Third Shift 15 to 20% 20 to 25% 15 to 20%

Teamwork
If the general contractor does not coordinate effectively, that deficiency is going to cause everyone problems and probably cost you money. When there is stress between the various trades, you can expect problems and a reduction in labor productivity. When possible, try to stimulate and encourage positive teamwork habits between the trades.

Successful electrical contractors provide an incentive plan or reward system to encourage field labor to attempt to complete the project within the labor budget. The incentive plan can be paid time off, or perhaps a bonus, based on the number of hours saved compared to the budgeted hours.

Author’s Comment: NECAnet.org has a research report entitled Field Incentive Systems for Electrical Construction.

Weather/Temperature
Labor units are based on environmental (weather) conditions, which do not reduce labor productivity. Optimum labor efficiency is achieved when the working temperature is between 35°F and 80°F with a relative humidity below 50 percent. Studies have shown that extreme temperatures cause workers to concentrate on their discomfort rather than on the job to be performed, with an increase in accidents, deterioration in workmanship, and lower labor productivity.

Cold. Extremely cold conditions cause a significant reduction in labor productivity because of the need for frequent warm-up breaks. Working in extremely cold environments is very uncomfortable and it often leads to head colds or a feeling of being run-down.

Heat. Elevated temperatures cause a decrease in labor productivity due to the time required to wipe body perspiration from one’s face and hands, and from perspiration getting on work surfaces making it difficult to handle material, equipment, and tools. When the temperature is elevated, electricians be-come fatigued, belligerent, and irritable (let’s not go there). They also suffer from diminished powers of concentration under these conditions.

Author’s Comment: NECAnet.org has a report available entitled The Effect of Temperature on Productivity.

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