This article was posted 03/22/2007 and is most likely outdated.

Aluminum - The Other Conductor
 

 
Subject - Aluminum - The Other Conductor

March 22, 2007  

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Aluminum – The Other Conductor

 

ImageAluminum is the most abundant of all metals and is extracted from bauxite. Technical discussions and articles about the use of aluminum vs. copper have been published in the electrical industry for many years. The objective of the following document is to provide the reader with information by which they are able to make a more informed decision given a choice between the two materials in electrical equipment.

 

Click here to read the paper titled Aluminum – The Other Conductor, written by Bob Yanniello with Eaton Electrical Inc.

 

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Comments
  • I agree with the study about aluminum conductors being a better conductor pound for pound and for medium voltage applications I wouldn't hesitate using it. However, I have seen too many aluminum connection failures on systems 600VAC and below to allow or specify aluminum conductors on any project. I am assuming conductor failure is a direct result of improper training on how to terminate aluminim conductors.

    I have observed whole building electrical feeder systems fail becuase of improper terminations or wiring methods when aluminum conductor is used. A client Brought me into one of his buildings becuase some equipment was unusually hot. Unusually hot was not the right word as the equipment glowed in the dark, literally. Every panel, gutter or electrical equipment with aluminum conductors were failing and the ends weer crystalizing, a problem not as apparent with copper when it over heats. Had I specified aluminum feeders on this project I would have been looking at a major law suite. There has been other cases perhaps not as bad.

    I'm presently working with a strip mall client that allowed aluminum service entrance conductors to serve a meter center and every splice in the gutter is failing. The strip mall will need to shut down the building to fix the problem, if the aluminum conductors are salvagable.

    Personally, I don't want to deal with the potential of a problem unless I know who is making the splices and the terminations.

    ronald hansen

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