This article was posted 01/08/2009 and is most likely outdated.

OSHA’s Position on Arc-Flash Requirements of NFPA 70E
 

 

Topic - Safety
Subject - OSHA’s Position on Arc-Flash Requirements of NFPA 70E

January 8, 2009
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OSHA’s Position on Arc-Flash Requirements of NFPA 70E

ImageNovember 14, 2006

Ms. Joanne B. Linhard
ORC Worldwide
1910 Sunderland Place, NW
Washington, DC 20036

Dear Ms. Linhard:

Thank you for your e-mail to the Occupational Safety and Health Administration's (OSHA's) Directorate of Enforcement Programs (DEP) for an interpretation regarding OSHA's requirements and the National Fire Protection Association's (NFPA) 70E-2004, Standard for Electrical Safety in the Workplace. Your questions have been restated below for clarity. We apologize for the delay in our response.

Question 1: When work must be performed on energized electric equipment that is capable of exposing employees to arc-flash hazards, does OSHA require the marking of the electric equipment to warn qualified persons of potential electric arc-flash hazards — i.e., as required by NFPA 70E-2004?


Reply: OSHA has no specific requirement for such marking. A requirement to mark equipment with flash hazard warnings was not included in the 1981 Subpart S revision. However, paragraph (e) of §1910.303 requires employers to mark electrical equipment with descriptive markings, including the equipment's voltage, current, wattage, or other ratings as necessary. OSHA believes that this information, along with the training requirements for qualified persons, will provide employees the necessary information to protect themselves from arc-flash hazards.

Additionally, in §1910.335(b), OSHA requires employers to use alerting techniques (safety signs and tags, barricades, and attendants) . . . to warn and protect employees from hazards which could cause injury due to electric shock, burns or failure of electric equipment parts. Although these Subpart S electrical provisions do not specifically require that electric equipment be marked to warn qualified persons of arc-flash hazards, §1910.335(b)(1) requires the use of safety signs, safety symbols, or accident prevention tags to warn employees about electrical hazards (e.g., electric-arc-flash hazards) which may endanger them as required by §1910.145.

Question 2:  Is flame-resistant clothing required for employees working on electrical installations covered by Subpart S?

Reply:  OSHA's present requirements in Subpart S, Safety-Related Work Practices, are based on NFPA 70E-1983, which did not at that time include specific provisions for flame-resistant (FR) clothing [protective equipment].  Although more recent versions of NFPA 70E have included such body protection provisions, OSHA has not conducted rulemaking proceedings to update Subpart S by adopting comparable provisions specifically related to the use of FR clothing to protect against arc-flash hazards. OSHA's existing Subpart S, therefore, does not include a specific requirement for the use of FR clothing. 

However, arc-flash hazards are addressed in the OSHA electrical safety-related work practices standards. For example, with respect to arc-flash burn hazard prevention, the general provisions for the Selection and use of work practices contained in §1910.333(a)(1) generally require deenergization of live parts before an employee works on or near them — i.e., employees must first render electric equipment safe by completely deenergizing it by means of lockout and tagging procedures. This single safe work practice significantly reduces the likelihood of arc-flash burn injury by reducing employee exposure to electrical hazards — i.e., exposure is limited to when the equipment is shut down and when the qualified employee verifies, by use of a test instrument, a deenergized state.

When employees perform work on energized circuits, as permitted by §1910.333(a)(1), tools and handling equipment that might make contact with exposed energized parts must be insulated in accordance with §1910.335(a)(2)(i). This work practice also reduces the likelihood of employee injury caused by an arc blast.

Arc-flash hazards are also addressed in §1910.335(a)(1)(v), Safeguards for personnel protection, which requires that personal protective Equipment (PPE) for the eyes and face be worn whenever there is danger of injury to the eyes or face from electric arcs or flashes or from flying objects resulting from an electrical explosion.  In addition, paragraph (a)(2)(ii) of §1910.335 requires, in pertinent part, the use of protective shields, barriers, or insulating equipment "to protect each employee from shocks, burns, or other electrically related injuries while that employee is working . . . where dangerous electric heating or arcing might occur" (emphasis added). The §1910.335(a)(2)(ii) safeguard selected — shield, barrier, or insulating material — must fully protect employees from electric shock, the blast, and arc-flash burn hazards associated with the incident energy exposure for the specific task to be performed. However, in situations where a fully protective safeguard could be used as an alternative, OSHA will, under its policy for de minimis violations, allow employers to use, instead, safeguards that are not fully protective, provided that the employer implement additional measures.
2 The supplemental measures, which could include the use of arc-rated FR clothing appropriate to the specific task, must fully protect the employee from all residual hazardous energy (e.g., the resultant thermal effects from the electric arc) that passes the initial safeguard.

Where there is no §1910.335(a)(2)(ii) safeguard that would fully protect against the hazards, an employer is still obligated under the Occupational Safety and Health Act of 1970 to take reasonable steps that will protect the employee to the degree possible.
4 As noted in the previous paragraph, the protection provided by a safeguard that is not fully effective can be augmented through use of other safety measures such as FR clothing and other appropriate PPE.

OSHA recommends that employers consult consensus standards such as NFPA 70E-2004 to identify safety measures that can be used to comply with or supplement the requirements of OSHA's standards for preventing or protecting against arc-flash hazards. For example, Section 130.3 of the NFPA standard establishes its own mandatory provisions for flash-hazard-analysis
5 , which sets forth the criteria to define a flash-protection boundary and the personal protective equipment for use by employees within the flash-protection boundary. The goal of this provision is to reduce the possibility of being injured by an arc-flash. The analysis is task specific and determines the worker's incident-energy exposure (in calories per square centimeter). Where it has been determined that work will be performed within the flash-protection boundary, NFPA 70E specifies that flame-resistant clothing and PPE use either be based on the pre-determined incident-energy exposure data or be in accordance with the Hazard/Risk Category Classifications and Protective Clothing and Personal Protective equipment (PPE) Matrix tables contained in Sections 130.7(C)(9) and (C)(10), respectively.

Other NFPA 70E, Article 130 provisions, such as the justification for work through the use of an energized electrical work authorization permit, and the completion of a job briefing with employees before they start each job, additionally decrease the likelihood that exposure to electrical hazards would occur. 

Question 3: How is OSHA enforcing §1910.132 and Subpart S with regard to the latest edition of NFPA 70E requirements?

Reply: As noted above, OSHA has not conducted a rulemaking to adopt the requirements of the latest edition of NFPA 70E and, therefore, does not "enforce" those requirements. However, industry consensus standards, such as NFPA 70E, can be used by OSHA and employers as guides in making hazard analyses and selecting control measures.

With regards to enforcing §1910.132 and the Subpart S standards, the PPE requirements contained in Subpart S would prevail over the general requirements contained in §1910.132 where both standards would apply to the same condition, practice, control method, etc. See §1910.5(c)(1).

Question 4: Does OSHA issue Section 5(a)(1) General Duty Clause violations to companies who do not follow the new NFPA 70E requirements?

Reply: A violation of the General Duty Clause, Section 5(a)(1) of the Act, exists if an employer has failed to furnish a workplace that is free from recognized hazards causing or likely to cause death or serious physical injury. The General Duty Clause is not used to enforce the provisions of consensus standards, although such standards are sometimes used as evidence of hazard recognition and the availability of feasible means of abatement. In addition, the General Duty Clause usually should not be used if there is a standard that applies to the particular condition, practice, means, operation, or process involved. See §1910.5(f).

Thank you for your interest in occupational safety and health. We hope you find this information helpful. OSHA requirements are set by statute, standards, and regulations. Our interpretation letters explain these requirements and how they apply to particular circumstances, but they cannot create additional employer obligations. This letter constitutes OSHA's interpretation of the requirements discussed. Note that our enforcement guidance may be affected by changes to OSHA rules. In addition, from time to time we update our guidance in response to new information. To keep apprised of such developments, you can consult OSHA's website at
http://www.osha.gov. If you have any further questions, please feel free to contact the Office of General Industry Enforcement at (202) 693-1850.

Sincerely,
Edwin G. Foulke, Jr.

This letter was obtained from www.osha.gov as part of their Standard Interpretations. To view this letter on the OSHA website please use the following link:

http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=25557

 

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Comments
  • It should be noted that OSHA’s Position on Arc-Flash Requirements of NFPA 70E November 14, 2006 has been changed as of August 2007 in that it Adopted NFPA 70E - 2000 edition. This relates to the letter to

    Ms. Joanne B. Linhard ORC Worldwide 1910 Sunderland Place, NW Washington, DC 20036

    Bruce Bowman
    Reply to this comment

  • This may spell the end ( thank goodness ) of utility supplied ungrounded 3-wire 3-phase. ANY ungrounded system that has overhead wiring has a tendency to pick up destructive amounts of static electricity during rainstorms or when the wind is blowing during dry weather.

    This also means that an ungrounded system can have an almost infinite arc flash hazard that is limited only by what part of the insulation breaks first.

    By the way, when a typical 3-phase motor controller is in the off state, the motor circuit is a TEMPORARILY ungrounded system that can pick up static electricity and destroy a motor. Same thing can happen when a single phase 240 volt well pump switch is connected by some amount of overhead wiring to a well pump. Therefore, these instances would need some 1 megohm 5 watt or so antistatic resistors phase to ground in the motor circuit in addition to surge protective devices.

    Ungrounded 3-wire 3-phase 480 volt systems have more than their fair share of motor damage and there is no comparison with 277Y480 solidly grounded or resistance grounded.

    Michael R. Cole
    Reply to this comment

  • My observation is that this interpretation is over 2 years old. Now while this certainly may not affect the interpretation it is worth noting that they state:

    " OSHA's present requirements in Subpart S, Safety-Related Work Practices, are based on NFPA 70E-1983"

    However if you check the OSHA website reference document page for 1910 Subpart S they now list as the reference document:

    "NFPA 70E-2000 Standard for Electrical Safety Requirements for Employee Workplaces. (See also NFPA 70E-2004.) "

    Could there be a change since the the interpretation was issued in 2006? It would be worth checking into.

    Bill
    Reply to this comment

  • I've already been trained by campbell consultants last year and certified thank you. Which meeting all the requirements.

    arthur
    Reply to this comment

  • You may want to review OSHA-2007-0015-0001 Final Rule Making dated 14 Feb 07 and effective 13 Aug 07

    "Administration, Labor. ACTION: Final rule. SUMMARY: The Occupational Safety and Health Administration (OSHA) is revising the general industry electrical installation standard found in Subpart S of 29 CFR Part 1910. The Agency has determined that electrical hazards in the workplace pose a significant risk of injury or death to employees, and that the requirements in the revised standard, which draw heavily from the 2000 edition of the National Fire Protection Association’s (NFPA) Electrical Safety Requirements for Employee Workplaces (NFPA 70E), and the 2002 edition of the National Electrical Code (NEC), are reasonably necessary to provide protection from these hazards. This final rule focuses on safety in the design and installation of electric equipment in the workplace. This revision will provide the first update of the installation requirements in the general industry electrical installation standard since 1981."

    Tim Linenbrink, PE
    Reply to this comment

  • Mike --

    Note that there are three other OSHA letters of interpretation on Arc Flash, one newer and two older:

    http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=25557

    I found these by using "arc flash" (in quotes) in the search box on the OSHA web page.

    Tx. for posting this letter.

    Regards . . .

    Jim S. Nasby

    James S. Nasby
    Reply to this comment

  • So where does this leave us with respect to the markings required on the equipment? Is it sufficient to have a label which states something like "WARNING! ARC FLASH HAZARD. Appropriate PPE required while working on this energized equipment." or is it required to include additional information regarding the incident energy levels, flash boundaries, and PPE level.

    Norman
    Reply to this comment

  • You must comply with NEC 110.16. But this is just a "generic" warning label with no Arc Flash calculation values stated. Just a general warning of the Potential Arc Flash Hazard. I get mine from Panduit. Other than that I am not aware of any other "required" labels.

    Mike Britt
    Reply to this comment

  • It is important to note that the interpretation should be based on the latest "Final Rule." which went into effect August 13, 2007. It can be found along with its OSHA justification (Final Rule, Part V) here: http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=FEDERAL_REGISTER&p_id=19269

    It notes that it is actually based on 70E-2000 with some content from 70E-2004.

    Bob Alexander
    Reply to this comment


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