General Requirements, based on the 2023 NEC
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General Requirements, based on the 2023 NEC®

By Mike Holt
NEC® Consultant for EC&M Magazine

Note: This article is based on the 2023 NEC.

Do you understand the specifics of the general requirements of electrical installations?

Figure 01

Article 110 contains general rules that apply to all installations. The rules cover examination, approval, installation, use, and access to spaces around electrical equipment.

Approval
The authority having jurisdiction must approve all electrical conductors and equipment [110.2]. Nine considerations for judging equipment are enumerated in 110.3(A)(1) through (9).

For example, the equipment must be suitable for installation and use. Equipment that is listed, labeled, or identified must be installed per manufacturer’s instructions [110.3(B)].

Conductor material and sizes
Conductors must be copper, aluminum, or copper-clad aluminum unless otherwise provided in the Code. If the conductor material is not specified in a rule, the sizes in the NEC are based on a copper conductor [110. 5]. Conductor sizes are expressed in American Wire Gauge (AWG) or circular mils (cmil) [110.6].

The only wiring methods you can install are those recognized by the NEC [110.8]. Figure 01

Interrupting and short-circuit ratings
Circuit breakers and fuses must have an interrupting rating of at least the available fault current at the line terminals of the equipment [110.9].

Electrical equipment must have a short-circuit current rating that permits the circuit protective device to clear a short circuit or ground fault without extensive damage to the equipment. Listed equipment applied per its listing meets this requirement [110.10].

Sections 110.9 and 110.10 use apparently similar terms. Be careful not to confuse “interrupting rating” with “short-circuit rating.”

Available fault current is the largest amount of short-circuit or ground-fault current available at a given point in the electrical system. It is first determined at the secondary terminals of the serving electric utility transformer (by the utility’s engineer). After that, it is calculated at the terminals of the service disconnect, then panelboards and other equipment as connections “move downstream” from the service. The available fault current decreases at each connection point as you progress away from the service. As the circuit impedance increases, the available fault current decreases.

Factors that affect the available fault current at the utility transformers are system voltage, transformer kVA rating, and impedance. Properties that affect circuit impedance include conductor material (copper versus aluminum), conductor size, conductor length, raceway type (metallic versus nonmetallic), ambient temperature, and motor loads.

Mechanical execution of work
Electrical equipment must be installed in a professional and skillful manner [110.12]. For information on accepted industry practices, see ANSI/NECA 1, Standard for Good Workmanship in Electrical Construction.

This rule is one of the most subjective of the Code, but a few things are explicitly addressed in 110 such as closing unused openings [110.12(A)] and securely mounting equipment [110.13(A)].

Termination and splicing devices
Conductor terminal and splicing devices must be identified for the conductor material, properly installed, and used per the manufacturer’s instructions [110.14]. Many common practices, such as using more than one conductor per terminal, are actually code violations (in this case, unless the terminal is marked for use with more than one conductor).

Take the time to understand the manufacturer’s instructions rather than assume you have been shown the correct way to use a particular terminal or splicing device. Be sure to understand and apply the Section 110.14 requirements. These include such things as temperature limitations and terminal connection torque (tighter isn’t necessarily better), which are both common areas for Code violations.

Arc-flash hazard warning label
In other than dwelling units, a label must be on switchboards, switchgear, enclosed panelboards, industrial control panels, meter socket enclosures, and motor control centers to warn qualified persons of the danger associated with an arc flash resulting from a short circuit or ground fault [110.16(A)]. The arc-flash hazard warning label must be permanently affixed, have sufficient durability to withstand the environment [110.21(B)], and be clearly visible to qualified persons before they examine or service the equipment.

In other than dwelling units, service and feeder equipment rated 1000A or more must have an arc-flash label with sufficient durability to withstand the environment [110.16(B)].

The arc-flash label is not required in dwelling units because the nominal voltage is single-phase, 120V line-to-ground (240V line-to-line), so the arc fault will self-extinguish with every zero crossing of the sinusoidal waveform. A three-phase arc fault is sustainable per IEEE-1584.

Maintenance
Equipment servicing and maintenance must comply with the requirements of 110.17. For example, it must be performed by a qualified person.

Markings
All markings must be of sufficient durability to withstand the environment.

Where caution, warning, or danger hazard markings are required, they must meet the requirements of 110.21(A). For example, they cannot be handwritten.

Each disconnect must be legibly marked to indicate its purpose unless located and arranged so the purpose is evident [110.22(A)]. In other than one- or two-family dwelling units, the disconnect marking must include the identification and location of the circuit source that supplies the disconnect unless located and arranged so the identification and location are evident.

In other than dwelling units, service disconnects must be field marked with the available fault current and the date the fault current calculation was performed [110.24(A)]. The available fault current calculation must be documented and available to those who are authorized to design, install, inspect, maintain, or operate the system.

When modifications to the electrical installation affect the available fault current at the service disconnect, the available fault current must be recalculated to ensure the short-circuit current ratings at the service disconnect are sufficient for the available fault current. The required field marking(s) in 110.24(A) must be adjusted to reflect the new level of available fault current [110.24(B)].

Spaces around electrical equipment
This is a commonly misunderstood topic, especially by non-electrical people who make floor space utilization decisions. Because the OSHA tables and working space requirements in 10CFR 1926 Subpart K – Electrical (specifically 1926.403) are copied from 110.26, you have the force of federal law behind you when insisting these spaces be maintained.

These are minimum spaces, not “desired if you can get it”. Why might a space given in a table not be enough? OSHA and the Code say the space must be maintained “…to permit ready and safe operation and maintenance of such equipment.”. That phrase is the guiding principle, not the idea that you’re good if you’re “only an inch” shy of meeting the table value.

This space cannot be used for storage, it is working space [110.26(B)].

Depth, width, and height all have requirements [110.26(A)(1), (2), (3)]. Table 110.26(A)(1) provides the minimum clear distance depending upon the nominal voltage to ground and how much exposure there is to live parts.

Access and egress requirements must also be adhered to [110.26(C)], with the effects of open equipment doors being considered [110.26].

Other equipment such as raceways, cables, wireways, transformers, or support structures cannot extend more than 6 in. into the working space in front of the electrical equipment. There are three Exceptions to this rule, for example Ex 3: Meters can be installed in the required working space.

If equipment likely to require examination, adjustment, servicing, or maintenance while energized is above a suspended ceiling or in a crawl space, all six conditions of 110.26(A)(4) apply. For example, the working space must permit equipment doors to open 90 degrees.

Having sufficient space doesn’t do much good if you can’t see what you are doing. Thus, illumination is required for working spaces about service equipment, switchboards, switchgear, enclosed panelboards, or motor control centers installed indoors [110.26(D)]. It cannot be controlled by automatic means.

Service equipment, switchboards, panelboards, and motor control centers must have dedicated electrical equipment space and be protected from damage that could result from condensation, leaks, breaks in the foreign systems, or vehicular traffic [110.26(E)]. No piping, ducts, or other equipment foreign to the electrical system can be installed in this dedicated electrical equipment space.

Outdoor installations for service equipment, switchboards, panelboards, and motor control centers must comply with the requirements of 110.26(E)(2). For example, it must be protected from vehicular traffic.

General conclusions
For anyone wishing to become proficient in the Code, Article 110 is the second best place to start because it applies to all installations. The first best place to start is Article 100, so that you can understand the terms used in all of the other articles that follow.

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